Latest HORN Products


You are here:Home  Products  Latest products

Latest HORN Products

2017

Machining Sintered Carbide

INFO 22/17: Drilling, Grooving, Turning and Milling features and contours in sintered carbide – without pre-treatment or subsequent treatment – is not possible with standard tool concepts available on the market. For such applications, CVD-D-tipped tools offer real advantages.

Their geometrically defined cutting edges are adapted to the particular machining tasks – from extremely sharp and rounded, all the way up to positive and negative chamfers.

Download

EG3/EG5 for Supermini, Mini and 312

INFO 21/17: Materials that are extremely difficult to machine can pose a significant manufacturing and financial challenge to cutting tools – particularly when it comes to small and miniature parts.

To address the needs of these applications – in which tools from the Supermini product series machine holes with diameters from 0.2 mm – HORN has developed the EG3 and EG5 coatings.

Download

Internal Grooving with the 209 and 216 systems

INFO 20/17: The new grooving systems are designed for internal machining of bores with diameters ≥ 16 mm (system 209) and ≥ 20 mm (system 216).

At retraction distances up to 50 mm, a groove depth of max. 7.5 mm can be achieved. Key elements of both systems include Tool Holders with internal cooling and two-edged index able inserts with cutting widths of 2 to 6 mm.

Download

25A axial Grooving system with extended working range

INFO 19/17: New products for the proven 25A axial grooving system with cartridge design and round shanks enhance its possible applications.

Where the previous system with one-edged or two-edged indexable inserts achieved cutting widths of 2 to 4 mm, and a grooving depth of up to 18 mm from an external diameter of 15 mm, the further developed cartridge and round shank versions now allow for grooving diameters of 50 to 65 mm and from 65 to 80 mm with cutting widths of 3 and 4 mm.

Download

High-performance DR Reaming system

INFO 18/17:

The patented DR reaming system with its uncoated or coated reamers has been proving its worth for many years in applications involving diameters from 11.9 to 140.6 mm.

Fastest possible delivery times can be offered for these highprecision tools. Users at EMO are being informed that the most popular reamers are now available from stock: for H7 bores from 12 to 50 mm in diameter in millimetre increments and for bores from 52 to 100 mm in diameter in a further eleven sizes.

Download

Finishing End Mills DS

INFO 17/17: With the solid Carbide tools from the DS milling cutter family, HORN is incorporating top-class products into its portfolio for machining Copper, Graphite, Aluminium, Plastics, fibre reinforced Plastics, soft and hardened Steels as well as Titanium and Superalloys.

The end, torus, full radius, double radius, multi-edge and roughing cutters are available in diameters from 2 to 16 mm, and micro end mills have diameters ≥ 0.2 mm.

Download

DCG thread milling cutter for M1 to M2.5

INFO 16/17: The solid carbide milling cutters from the DCG series have been proving themselves in the production of threads sized from M3 to M12 for many years. As the single-row milling cutters can be used for different pitches, high operational flexibility is guaranteed. 

New developments for this series are being showcased at EMO.

Download

Toodle high-speed spindles for DS milling cutters

INFO 15/17: At EMO Hannover, HORN is presenting the high-speed spindles from SFI Toodle, which have recently been added to its portfolio. With this addition, users do not just benefit from the advantages of these world-renowned spindles – in particular, they can reap the rewards of combining them with the solid carbide milling cutters from HORN's DS series. More than 600 DS milling cutters with cutting edge diameters of between 0.1 and 3 mm can be supplied with a premounted Toodle spindle within one week.

Download

DD solid carbide drills

INFO 14/17:

HORN will introduce a range of solid carbide drills at EMO in Hannover. Two geometry variants with diameters from 4.0 mm to 18.0 mm are available.

The tools feature the excellent standard of precision that customers have come to expect from HORN. They are produced with particular attention paid to the surface quality, the precision of the ground geometry and the cutting edge preparation.

Download

Extension to range of face milling cutters and shoulder mills

INFO 13/17: The ZETAtec 90N arbour milling cutters, featuring diameters of 50 mm to 160 mm, are equipped with five to ten inserts, each of which has six cutting edges. The excellent standards of reliability they achieve during rough machining are thanks to their negative geometry – while the positive rake angle ensures a smooth cut.

Download

Extension to range of face milling cutters and shoulder mills

INFO 12/17: The ETAtec 45P arbour milling cutters, featuring diameters of 50 mm to 160 mm, come equipped with between five and ten 7-edged inserts. The tools not only offer a 45° angle of attack and positive geometry, but also generate low cutting forces, all of which ensures a smooth machining process accompanied by high levels of productivity – an important user benefit, particularly in cases where less powerful machines and unstable clamping setups are being used.

Download

Targeted cooling at the cutting edge

INFO 11/17:

HORN presents Boehlerit’s extended product portfolio for turning using tool holders with connections for internal coolant supply. The new tool holders are available with toggle clamp (ISO-P) and screw clamp (ISO-S) systems.

Boehlerit’s new tool holders with connections for internal coolant supply are available with a toggle clamp system (P) and screw clamp system

Download

DA32 Insert with Diamond Tip

INFO 10/17: At the EMO trade fair, HORN's proven DA32 milling system will be on show with diamond-tipped inserts for the first time. This feature allows the tools to achieve outstanding results during shoulder milling, face milling, plunge milling and circular milling. The highly positive geometry of the inserts ensures a particularly smooth cut.

Download

Insert type 315 CBN-Tipped

INFO 9/17: The latest expansion of the 315 grooving system from HORN covers hard machining applications. The single-edged, CBN tipped Insert ensures high rigidity in the tool. The insert seat has a large contact surface to direct the cutting pressure into the holder. Furthermore, the central clamping screw enables maximum tightening of the insert.

Download

Grooving Blade with Internal Cooling

INFO 8/18 The new grooving blades are designed for universal use when producing small batch sizes. Six blades with cutting widths of 2.5/3 mm and 4 mm are available for these applications, with each pair of three blades measuring 26 mmand 32 mm high. Their projection length is universally adjustable.

Download

S64T

INFO 7/17: The S64T insert with chip breaker geometry is an evolution of the S64T insert that was unveiled at AMB 2016. In addition to the more extensive working range it offers, this precision tool with six cutting edges features a range of chipbreaker geometries and the new EG5 coating. Thanks to this coating, as well as the carbide substrate, the new insert is able to machine any kind of steel.

Download

Tool Systems for Gear Skiving

INFO 6/17: For the high-productivity manufacturing of internal gear teeth, splines and other internal profiles, HORN is introducing tools for gear skiving. This machining method has a number of advantages:

  • Considerably shorter processing times in comparison to gear tooth broaching
  • Can be used on optimised milling centres
  • No undercut necessary at the end of the gear tooth
  • Turning and gear cutting possible in a single clamping

Download

DA62 Milling system

INFO 5/17: HORN has developed the new DA62 milling system for corner, face and plunge milling. The system from the precision tool manufacturer uses a new precision sintered six-edged index able insert. Both sides of the insert can be used and it has three axial and radial cutting edges on each side. The precision-ground, triagonal insert boasts a large core cross-section and maximum cutting length.

Download

Tooling system for Aluminium wheel machining

INFO 4/17: Horn tools for machining cast or forged aluminium wheels deliver high process reliability and excellent surface quality.

Download

Mechanical machining of pipes and couplings for the crude oil and gas industries

INFO 3/17 Crude oil is one of the most important and most widely used raw materials, particularly as a raw material in the chemical industry and as a fuel for transport and for generating energy. Due to the huge importance of crude oil, the crude oil industry is the largest in the world.

Download

Extension for Modular System 960

INFO 2/17: HORN is extending the 960 modular system for the 845 interface by adding new cartridges to hold the S229 insert. The double-edged insert for grooving and parting off, as well as for longitudinal and contour turning, is available ex stock with various chipbreaker geometries and substrates.

The maximum grooving depth of the cartridge is 25 mm with a machining diameter of 68 mm. Groove widths between 3 mm and 6 mm are available. All grooving cartridges are fitted with an internal coolant supply. Cooling takes place via the clamping finger and support.

Download

Internally cooled Inserts for Grooving and Parting off

INFO 1/17: The S100 single cutting edge insert and the S224 double cutting edge insert from HORN are available with internal coolant supply through the insert. The targeted coolant jet acts directly on the point of cutting, thus ensuring optimum cutting conditions.

The funnel-shaped nozzle creates a coolant jet which actively supports chip formation and thus reduces the chance of chip jamming. This type of internal cooling significantly reduces the formation of built-up edges and fractures on the cutting edge. Unlike conventional cooling methods, this system therefore achieves higher cutting parameters,which allow the tool to be used even more economically and efficiently.

Download